万芬,柳沣洵,孙君,等. 油水两相流中电加热电缆-流体界面传热特性与温度预测模型[J]. 石油钻采工艺,2026,48(3):343-352. DOI: 10.13639/j.odpt.202511042
引用本文: 万芬,柳沣洵,孙君,等. 油水两相流中电加热电缆-流体界面传热特性与温度预测模型[J]. 石油钻采工艺,2026,48(3):343-352. DOI: 10.13639/j.odpt.202511042
WAN Fen, LIU Fengxun, SUN Jun, et al. Heat transfer characteristics at the electric heating cable–fluid interface and temperature prediction model in oil–water two-phase flow[J]. Oil Drilling & Production Technology, 2026, 48(3): 343-352. DOI: 10.13639/j.odpt.202511042
Citation: WAN Fen, LIU Fengxun, SUN Jun, et al. Heat transfer characteristics at the electric heating cable–fluid interface and temperature prediction model in oil–water two-phase flow[J]. Oil Drilling & Production Technology, 2026, 48(3): 343-352. DOI: 10.13639/j.odpt.202511042

油水两相流中电加热电缆-流体界面传热特性与温度预测模型

Heat transfer characteristics at the electric heating cable–fluid interface and temperature prediction model in oil–water two-phase flow

  • 摘要: 海上稠油水平井储层段电加热是解决井筒热损失大、平台空间受限的有效技术,但井下电缆表面温度实时监测成本高,且在油水两相介质下的温度演化规律不明,制约了功率优化与安全运行。为此,聚焦电缆-流体界面传热过程行为,以电缆表面温度为研究对象,结合室内等效实验、多元非线性回归分析与现场光纤测温数据,系统揭示了线功率密度、含水率、原油黏度及流速对电缆表面温度的影响规律。结果表明:线功率密度是主导因素,当其由0.5 kW/m增至1.5 kW/m时,稳定期电缆表面温度升高84.1 ℃;含水率与电缆表面温度呈负相关,含水率从0升至60%时,稳定期电缆表面温度下降55.9 ℃;原油黏度与电缆表面温度呈正相关,原油黏度由350 mPa·s增至1 000 mPa·s时,稳定期电缆表面温度升高28.1 ℃;流速影响则相对较弱。基于实验数据构建的多元非线性预测模型,经现场光纤监测验证,无电加热与有电加热两种工况下模型均表现出较好的拟合能力。研究成果为海上稠油热采中电加热功率的动态调控提供了理论支撑,有助于降低电缆过热风险、提升热利用效率。

     

    Abstract: Electric heating in the reservoirs in offshore heavy oil horizontal wells is an effective technology focusing on excessive wellbore heat loss and limited platform space. However, real-time monitoring of downhole cable surface temperature is costly, and the temperature evolution behavior under oil–water two-phase flow conditions remains insufficiently understood, thereby constraining power optimization and operational safety. To address this issue, this study focuses on the heat transfer behavior at the cable–fluid interface, taking the surface temperature of the electric heating cable as the primary research object. By integrating laboratory-scale equivalent experiments, multi-element nonlinear regression analysis, and field fiber-optic temperature monitoring data, the effects of linear power density, water cut, crude oil viscosity, and flow velocity on cable surface temperature are systematically investigated.The results indicate that linear power density is the dominant factor affecting cable temperature. When the linear power density increases from 0.5 kW/m to 1.5 kW/m, the cable surface temperature in steady-state stage rises by 84.1 ℃. Water cut exhibits a negative correlation with cable surface temperature. As the water cut increases from 0 to 60%, the cable surface temperature in steady-state stage drops by 55.9 ℃. In contrast, crude oil viscosity is positively correlated with cable surface temperature, and the steady-state cable surface temperature climbs by 28.1 ℃ when the viscosity rises to 1 000 mPa·s from 350 mPa·s. The influence of flow velocity is relatively weak. Based on the experimental data, a multi-element nonlinear prediction model was established and validated using field fiber-optic monitoring data. The model exhibits sound fitting performance under both operating conditions (without electric heating and with electric heating).The proposed model provides a theoretical basis for the dynamic regulation of electrical heating power in offshore heavy-oil thermal recovery operations and contributes to reducing the risk of cable overheating while improving thermal utilization efficiency.

     

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