祝建平,徐荣恩,王伟,朱卫华,李芳鹏,徐凯. 自带防砂防漏工具的小排量采油电潜泵[J]. 石油钻采工艺,2024,46(5):562-568. DOI: 10.13639/j.odpt.202406028
引用本文: 祝建平,徐荣恩,王伟,朱卫华,李芳鹏,徐凯. 自带防砂防漏工具的小排量采油电潜泵[J]. 石油钻采工艺,2024,46(5):562-568. DOI: 10.13639/j.odpt.202406028
ZHU Jianping, XU Rong'en, WANG Wei, ZHU Weihua, LI Fangpeng, XU Kai. Small-displacement oil recovery electric submersible pumups with integrated sand-control and leak-prevention tools[J]. Oil Drilling & Production Technology, 2024, 46(5): 562-568. DOI: 10.13639/j.odpt.202406028
Citation: ZHU Jianping, XU Rong'en, WANG Wei, ZHU Weihua, LI Fangpeng, XU Kai. Small-displacement oil recovery electric submersible pumups with integrated sand-control and leak-prevention tools[J]. Oil Drilling & Production Technology, 2024, 46(5): 562-568. DOI: 10.13639/j.odpt.202406028

自带防砂防漏工具的小排量采油电潜泵

Small-displacement oil recovery electric submersible pumups with integrated sand-control and leak-prevention tools

  • 摘要: (目的意义)K油田的小排量电潜泵油井因出砂泵卡和洗井漏失等原因,造成电潜泵采油功效降低、洗井作业时有发生,致使检泵周期仅维持在60~280 d,均低于油田平均检泵周期608 d。(方法过程)对防砂配套部件进行了改进,以不同间隙的防砂管双节串接,治理油井出砂;加装了密封组件,通过密封橡胶圈在油套管内形成上下两个相对独立空间,在洗井作业期间,封隔器活塞在洗井液的高压推动下,卡瓦牙径向外支撑住整套电潜泵机组,预防电潜泵机组落井;强化了防漏措施,在环空高压洗井液注入油套管后,防漏部件的球阀下行与阀球座结合,建立井筒内循环通道,封堵洗井液向下渗漏。(方法过程)自2022年以来,在7口油井应用了自带防砂防漏工具的小排量采油电潜泵,电潜泵下深至2400 m左右、动液面达1800 m,部分自带防砂防漏工具的采油电潜泵的检泵周期从390 d延长至600 d,在2022—2023年期间这类电潜泵油井减少重复作业高达30井次,部分单井重复作业已从5次/井降至1次/井。(结论建议)采油电潜泵油井的采油生产状态较为稳定,基本实现了延长检泵周期、降低单井作业频次、提高小排量电潜泵采油效率的目的。

     

    Abstract: In the K Oilfield, due to reasons such as pump stuck because of frequent sand production and fluid loss during well flushing, the efficiency of small-displacement electric submersible pumps (ESPs) was compromised, resulting in a shortened pump inspection cycles of only 60–280 d, well below the field average of 608 d. The supporting sand-control components were improved, and two sections of sand control pipes with different gaps were connected in series to control sand production in oil wells. A sealing assembly was installed to create two relatively isolated spaces within the tubing and casing through rubber sealing rings. During well flushing, the packer piston, driven radially outward by the high-pressure flushing fluid, anchors the ESP unit within the well, preventing it from falling. Additionally, leak-prevention measures were enhanced: after injecting high-pressure flushing fluid into the annulus, a ball valve within the leak-prevention assembly moves downward, engaging with the valve seat to establish an internal circulation channel and seal off downward fluid leakage. Since 2022, seven wells were implemented these ESPs with integrated sand-control and leak-prevention tools. These units were set at depths of approximately 2,400 m with dynamic fluid levels reaching 1,800 m. The pump inspection cycle for some ESPs with these tools was extended from 390 to 600 d. During 2022–2023, repeated well interventions were reduced by up to 30 instances, with the frequency of interventions in individual wells dropping from five times per well to once per well. The ESP wells show stable production, effectively achieving the goals of extending inspection cycles, reducing intervention frequency, and improving the oil recovery efficiency of small-displacement ESPs.

     

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