张黎明,吴雨垣,李敏,等. 面向多源数据的CNN-XGB抽油机井故障诊断技术[J]. 石油钻采工艺,2025,47(1):44-52. DOI: 10.13639/j.odpt.202503013
引用本文: 张黎明,吴雨垣,李敏,等. 面向多源数据的CNN-XGB抽油机井故障诊断技术[J]. 石油钻采工艺,2025,47(1):44-52. DOI: 10.13639/j.odpt.202503013
ZHANG Liming, WU Yuyuan, LI Min, et al. Research on CNN-XGB pumping well fault diagnosis for multi-source data[J]. Oil Drilling & Production Technology, 2025, 47(1): 44-52. DOI: 10.13639/j.odpt.202503013
Citation: ZHANG Liming, WU Yuyuan, LI Min, et al. Research on CNN-XGB pumping well fault diagnosis for multi-source data[J]. Oil Drilling & Production Technology, 2025, 47(1): 44-52. DOI: 10.13639/j.odpt.202503013

面向多源数据的CNN-XGB抽油机井故障诊断技术

Research on CNN-XGB pumping well fault diagnosis for multi-source data

  • 摘要: 在油田生产过程中,抽油机井的稳定运行对于提高生产效率和经济效益至关重要。然而,现有的故障诊断技术大多依赖于单一数据源(如示功图数据或生产参数)进行模型训练,在面对杆断脱和泵漏失等复杂工况时,诊断精度严重不足,甚至出现诊断失效的情况。为此,提出了一种面向多源数据融合的CNN-XGB故障诊断模型,结合卷积神经网络(CNN)和极端梯度提升(XGB)算法,分别提取泵功图图像特征和油井生产参数特征,从多个角度捕捉反映不同工况的特征信息。通过将这些特征整合并输入多层感知机(MLP),模型能够实现更精准的分类结果,从而显著提高特异性识别能力。实验结果表明,该融合模型在6种典型工况下的诊断精确率和召回率均超过95%,相较于传统的CNN和XGB模型,展现出更高的诊断准确性和鲁棒性。这一方法有效解决了单一数据源在故障诊断中的局限性,为油田抽油机井工况的智能诊断提供了一种新的技术手段,具有重要的实际应用价值。

     

    Abstract: In the process of oilfield production, the stable operation of pumping wells is crucial for improving production efficiency and economic benefits. However, most of the existing fault diagnosis techniques rely on a single data source (e.g., schematic data or production parameters) for model training, and the diagnostic accuracy is seriously insufficient, or even the diagnostic failure occurs when faced with complex working conditions such as rod breakout and pump leakage. In this study, a CNN-XGB fault diagnosis model for multi-source data fusion is proposed. The model combines the convolutional neural network (CNN) and extreme gradient boosting (XGB) algorithms to extract the image features of the pump power diagram and the well production parameter features, respectively, to capture the feature information reflecting different working conditions from multiple angles. By integrating these features and inputting them into a multilayer perceptron (MLP), the model is able to achieve more accurate classification results, which significantly improves the specificity recognition capability. Experimental results show that the fusion model achieves more than 95% diagnostic accuracy and recall under six typical working conditions, demonstrating higher diagnostic accuracy and robustness compared to the traditional CNN and XGB models. This method effectively solves the limitation of a single data source in fault diagnosis, provides an innovative technical means for intelligent diagnosis of oilfield pumping well conditions, and has important practical application value and innovative significance.

     

/

返回文章
返回