杜洁,王霞弟,谢辉,等. 边底水油藏油泥调剖堵剂的研制及段塞设计[J]. 石油钻采工艺,2025,47(3):338-347. DOI: 10.13639/j.odpt.202503015
引用本文: 杜洁,王霞弟,谢辉,等. 边底水油藏油泥调剖堵剂的研制及段塞设计[J]. 石油钻采工艺,2025,47(3):338-347. DOI: 10.13639/j.odpt.202503015
DU Jie, WANG Xiadi, XIE Hui, et al. Development of oil sludge profile control agents and slug design for edge/bottom water reservoirs[J]. Oil Drilling & Production Technology, 2025, 47(3): 338-347. DOI: 10.13639/j.odpt.202503015
Citation: DU Jie, WANG Xiadi, XIE Hui, et al. Development of oil sludge profile control agents and slug design for edge/bottom water reservoirs[J]. Oil Drilling & Production Technology, 2025, 47(3): 338-347. DOI: 10.13639/j.odpt.202503015

边底水油藏油泥调剖堵剂的研制及段塞设计

Development of oil sludge profile control agents and slug design for edge/bottom water reservoirs

  • 摘要: 边底水油藏调剖要求堵剂用量大且具有优异的抗稀释抗盐性能。基于资源化利用原则,将油泥研制成系列堵剂应用于边底水油藏调剖具有经济环保的潜在优势,对堵剂进行动静态性能评价尤为重要。以吉庆油田作业区联合站沉降罐油泥为原料,添加非离子聚氧乙烯醚乳化剂、自交联疏水缔合聚合物、固化剂,研制了油泥乳化、油泥凝胶、油泥固化三种封堵强度不同、作用各异的堵剂;以成胶时间、成胶黏度、抗稀释性能、选择性封堵性能等为评价指标,对三种堵剂进行性能评价。研究结果表明,油泥堵剂可将携泥量提高至30%~40%,其中,油泥乳化堵剂携泥量可达40%,封堵率在75%以上,可作为处理油泥的绿色主体段塞;油泥凝胶堵剂基液黏度小于1 000 mPa·s,具有优异的注入性,成胶后的凝胶堵剂与地层水以质量比1∶3在90 ℃恒温放置120 d后,成胶黏度在9 000 mPa·s左右,抗稀释性能良好;油泥固化堵剂在150 ℃下封堵率大于90%,可作为后置段塞保护前置、主体段塞。以“前置段塞深部筑坝、主体段塞绿色压锥、封口段塞高效封窜”为思路,将设计的泥墙式段塞组合应用于吉庆油田作业区边底水油藏,现场规模应用7口水井,累计处理油泥28 800 m3,节约油泥外交处理费用1 987万元,井组累计增油4 011.6 t,筑坝堵水效果明显。油泥基堵剂通过泥墙式段塞组合技术实现了边底水油藏高效堵水与油泥资源化利用的双赢目标,为油田环保降耗与增产提供了可推广方案。

     

    Abstract: The profile control in edge/bottom water reservoirs requires a large volume of plugging agents with superior anti-dilution and salt resistance properties. Based on the resource recycling principle, development of a series of plugging agents by utilizing oil sludge for profile control in edge/bottom water reservoirs offers potential economic and environmental advantages. Therefore, it is particularly important to evaluate the dynamic and static performance of plugging agents. By using the sludge from settling tanks at the combined station in the operation area of Jiqing Oilfield as raw material, adding non-ionic polyoxyethylene ether emulsifier, self-crosslinking hydrophobic association polymer, and curing agent, three distinct plugging agents with different plugging strengths and functions, namely, sludge emulsification, sludge gel, and sludge solidification, were developed. The performance of three plugging agents was assessed via such indicators as gelling time, viscosity, anti-dilution performance, and selective plugging capacity. Research has shown that the developed oil sludge plugging agent can increase the sludge carrying capacity to 30-40%. Among them, the emulsified oil sludge plugging agent achieves 40% sludge carrying capacity with a plugging efficiency over 75%, and can serve as a green main slug for treating oil sludge. The oil sludge gel plugging agent exhibits viscosity of the base fluid less than 1000 mPa·s with excellent injectivity. After 120 days at 90 ℃ with 1∶3 mass ratio of gel plugging agent to formation water, the gelling viscosity stabilizes at around 9 000 mPa·s, confirming anti-dilution stability. The solidification plugging agent maintains plugging efficiency over 90% at 150 ℃ and is suitable as tail slug to protect the preceding slugs. The results showed that the designed mud barrier slug combination was applied in edge/bottom water reservoirs in Jiqing Oilfield operation area, with such strategy as "leading slug-deep barrier construction, main slug-green coning suppression, tail slug-high-efficiency channeling sealing". Field trials in 7 wells cumulatively treated 28 800 m3 oil sludge, saved about 19.87 million RMB in oil sludge disposal costs, and increased oil production by 4 011.6 t, demonstrating effective water shut-off. Oil sludge-based plugging agents achieve dual goals of efficient water control and sludge recycling via the mud-barrier slug technology, providing a valuable solution for eco-friendly EOR.

     

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