孙松,王清云,冯磊,等. 基于应力分析的软硬交错地层异形切削齿优选[J]. 石油钻采工艺,2025,47(2):161-167. DOI: 10.13639/j.odpt.202503018
引用本文: 孙松,王清云,冯磊,等. 基于应力分析的软硬交错地层异形切削齿优选[J]. 石油钻采工艺,2025,47(2):161-167. DOI: 10.13639/j.odpt.202503018
SUN Song, WANG Qingyun, FENG Lei, et al. Research on optimization of special-shaped cutting teeth for interbedded soft-hard formations based on stress analysis[J]. Oil Drilling & Production Technology, 2025, 47(2): 161-167. DOI: 10.13639/j.odpt.202503018
Citation: SUN Song, WANG Qingyun, FENG Lei, et al. Research on optimization of special-shaped cutting teeth for interbedded soft-hard formations based on stress analysis[J]. Oil Drilling & Production Technology, 2025, 47(2): 161-167. DOI: 10.13639/j.odpt.202503018

基于应力分析的软硬交错地层异形切削齿优选

Research on optimization of special-shaped cutting teeth for interbedded soft-hard formations based on stress analysis

  • 摘要: 在软硬交错地层钻井容易出现钻头工作状态不稳定、使用寿命短等问题,为此,进行了钻头选型与地层适配性研究。建立了8种异形切削齿模型,以四川盆地沙溪庙组~须家河组~雷口坡组软硬交错地层为研究对象,通过有限元仿真方法分析了切削齿与地层相互作用过程的应力变化。研究表明:吃入应力主要受齿形控制,性能最优的齿形是新凸脊齿,其次是凸脊齿和三棱齿,性能最差的齿形是圆柱齿,钻遇硬-软地层组合的吃入应力高于软-硬地层组合,且均是在硬地层中更高;连续切削阶段的应力波动程度主要受异形齿的平面对称性和立体结构控制,在软-硬地层组合中,对称性差的三棱齿、五边形齿钻遇软地层应力波动更大,在硬-软地层组合中,长的锥形齿钻遇硬地层应力波动更大;综合考虑吃入能力和切削稳定性,新凸脊齿是最优选择,在硬-软地层组合中,凸脊齿和三棱齿也可作为备选。研究结果得到了区块内实钻数据的验证,并将为下一步PDC钻头异形齿优选提供依据。

     

    Abstract: Drilling in interbedded soft-hard formations often leads to issues such as unstable bit performance and short service life. To address this, research was conducted on bit selection and formation adaptability. Eight non-conventional cutting tooth models were developed, and stress variations during the interaction between teeth and formations in the Shaximiao–Xujiahe–Leikoupo interbedded soft-hard formations of the Sichuan Basin were analyzed using finite element simulations. The study reveals that penetration stress is primarily governed by tooth geometry. The optimal geometries are the new ridge tooth, ridge tooth, and triangular prism tooth, while the cylindrical tooth performs the worst. Penetration stress in hard-soft formation sequences exceeds that in soft-hard sequences, with higher values observed in hard formations. Stress fluctuations during continuous cutting are mainly controlled by the planar symmetry and 3D structure of non-conventional teeth. In soft-hard sequences, asymmetric geometries like triangular prism and pentagonal teeth exhibit greater stress fluctuations in soft formations. In hard-soft sequences, elongated conical teeth generate higher stress fluctuations in hard formations. Considering both penetration capability and cutting stability, the new ridge tooth is the optimal choice, while ridge and triangular prism teeth are viable alternatives in hard-soft sequences. The findings were validated by field drilling data and will guide future optimization of PDC bit designs with non-conventional teeth.

     

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