张建,屈志明,张旭,等. 超深井剪切闸板防喷器高温密封结构优化与试验[J]. 石油钻采工艺,2025,47(4):434-441. DOI: 10.13639/j.odpt.202504020
引用本文: 张建,屈志明,张旭,等. 超深井剪切闸板防喷器高温密封结构优化与试验[J]. 石油钻采工艺,2025,47(4):434-441. DOI: 10.13639/j.odpt.202504020
ZHANG Jian, QU Zhiming, ZHANG Xu, et al. Optimization and testing of high-temperature sealing structures for ultra-deep well shear ram blowout preventers[J]. Oil Drilling & Production Technology, 2025, 47(4): 434-441. DOI: 10.13639/j.odpt.202504020
Citation: ZHANG Jian, QU Zhiming, ZHANG Xu, et al. Optimization and testing of high-temperature sealing structures for ultra-deep well shear ram blowout preventers[J]. Oil Drilling & Production Technology, 2025, 47(4): 434-441. DOI: 10.13639/j.odpt.202504020

超深井剪切闸板防喷器高温密封结构优化与试验

Optimization and testing of high-temperature sealing structures for ultra-deep well shear ram blowout preventers

  • 摘要: 针对超深井中高温高压环境对剪切闸板防喷器的严苛要求,探讨剪切闸板组件的高温密封机理及其密封性能提升策略。研究采用对剪切闸板刀体密封、侧密封及闸板体的理论分析、有限元模拟以及 FZ35-105 防喷器试验平台实验验证,探讨了氢化丁腈橡胶(HNBR)材料特性、刀体密封和侧密封结构设计以及闸板体构造对高温密封性能的影响。结果表明,HNBR因其优异的耐热性和耐化学性成为高温高压环境下钻井井控装备的最佳密封材料;端面密封剪切结构在177 ℃、105 MPa的极端条件下,实现有效密封493 min,比传统贴合密封421 min提升17.1%,且远超标准要求的60 min;侧密封单侧压缩量达到5.3 mm时,接触应力可达105 MPa,实现了井压的零泄漏;通过互锁型闸板体设计可将上下闸板间隙缩减40%~50%,有效控制橡胶流失;建立的侧密封压缩量-密封压力定量模型,预测值与试验偏差在10%以内;提出大通径防喷器应优先采用端面密封剪切结构。研究成果为超深井钻探在高温高压环境下剪切闸板防喷器的设计制造提供了关键的技术支持,提升了剪切闸板组件的密封性能和抗高温性能。

     

    Abstract: Against the demanding high-temperature and high-pressure (HTHP) conditions in ultra-deep wells for shear ram blowout preventer (BOP), this study investigates the high-temperature sealing mechanism and strategies for enhancing the seal integrity of shear ram. Utilizing a combined approach of theoretical analysis, finite element simulation, and experimental validation on an FZ35-105 BOP test, the research examines the influence of hydrogenated nitrile rubber (HNBR) material properties, the structural design of the shear blade seal and side seals, and the ram block configuration on high-temperature sealing performance. Results demonstrate that HNBR is the optimal sealing material for drilling well control equipment in HTHP environments due to its superior thermal stability and chemical resistance. Under extreme conditions of 177 ℃ and 105 MPa, an end-face sealing shear structure maintained effective sealing for 493 minutes. This represents a 17.1% improvement over the 421 minutes achieved by traditional contact sealing and far exceeds the standard requirement of 60 minutes. When the single-side compression of the side seal reaches 5.3 mm, the contact stress can achieve 105 MPa, thereby achieving zero leakage under wellbore pressure. An interlocking shear ram design reduced the clearance between the upper and lower rams by 40%~50%, effectively mitigating seal extrusion. A quantitative model correlating side seal compression to sealing pressure was established, with predictions deviating from experimental data by less than 10%. The study recommends prioritizing end-face sealing shear structures for large-bore BOP. These findings provide critical technical support for the design and manufacture of shear ram BOP capable of operating in the HTHP environments encountered in ultra-deep drilling, significantly enhancing their sealing performance and high-temperature resistance.

     

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