施逸鹏,檀朝东,魏琪,等. 超深井潜油电泵井下电缆电压损耗的多场耦合仿真分析[J]. 石油钻采工艺,2025,47(4):442-451. DOI: 10.13639/j.odpt.202505030
引用本文: 施逸鹏,檀朝东,魏琪,等. 超深井潜油电泵井下电缆电压损耗的多场耦合仿真分析[J]. 石油钻采工艺,2025,47(4):442-451. DOI: 10.13639/j.odpt.202505030
SHI Yipeng, TAN Chaodong, WEI Qi, et al. Multi-field coupling simulation analysis of voltage loss in downhole cable for electric submersible pumps in ultra-deep well[J]. Oil Drilling & Production Technology, 2025, 47(4): 442-451. DOI: 10.13639/j.odpt.202505030
Citation: SHI Yipeng, TAN Chaodong, WEI Qi, et al. Multi-field coupling simulation analysis of voltage loss in downhole cable for electric submersible pumps in ultra-deep well[J]. Oil Drilling & Production Technology, 2025, 47(4): 442-451. DOI: 10.13639/j.odpt.202505030

超深井潜油电泵井下电缆电压损耗的多场耦合仿真分析

Multi-field coupling simulation analysis of voltage loss in downhole cable for electric submersible pumps in ultra-deep well

  • 摘要: 超深井潜油电泵井下电缆的电压损耗直接影响电机启动性能,过大的电缆压降将导致电机端电压显著低于额定值,导致启动力矩不足。多场耦合仿真是电缆电压损耗准确预测及压降规律研究的关键。基于电-热-流多物理场耦合,建立了超深井潜油电泵井下电缆电压损耗预测仿真模型,系统分析了电缆焦耳热、地温梯度及油管流体传热对电压损耗的协同作用机制,并探究了电流强度、地温梯度和电缆结构参数对电压损耗的影响,给出了优化建议。研究结果表明,电压损耗与电缆温度场呈强耦合关联;焦耳热、油管流体传热及地温梯度对电缆温升的贡献占比分别为54.68%、6.09%、39.23%;电压损耗随深度呈非线性增长;电流强度对电压损耗影响显著,在超深井下泵深度6 000 m的电缆,工作电流140 A时电压损耗可达32.48%,会对电机启动造成严重影响。建立的多场耦合仿真模型实现了超深井电缆电压损耗与温度场的模拟分析,解决了传统方法因忽略多场耦合效应导致的预测偏差问题,为潜油电泵井下电缆设计、选型提供了有力技术支撑。

     

    Abstract: The voltage loss in the downhole cable for the electric submersible pumps in ultra-deep wells directly affects the starting performance of the motor. Excessive cable voltage drop will cause the motor terminal voltage significantly lower than the rated value, resulting in insufficient starting torque. Multi-field coupling simulation is the key to the accurate prediction of cable voltage loss and the study of voltage drop law. Based on the multi-physics field coupling of electro-thermal-flow, a simulation model for predicting the voltage loss in downhole cable for electric submersible pumps in ultra-deep wells is established. The synergistic mechanism of cable Joule heat, geothermal gradient, and tubing fluid heat transfer on voltage loss is systematically analyzed. The effects of current intensity, geothermal gradient, and cable structure parameters on voltage loss are explored, and optimization suggestions are given. The research results show that the voltage loss is strongly coupled with the cable temperature field. The contribution of Joule heat, tubing fluid heat transfer, and geothermal gradient to cable temperature rise accounts for 54.68%, 6.09%, and 39.23%, respectively. The voltage loss increases nonlinearly with depth. The current intensity has a significant effect on the voltage loss. The voltage loss can reach 32.48% when the working current is 140 A for the cable with a pump depth of 6, 000 m in ultra-deep wells, which will have a serious impact on the motor start-up. The established multi-field coupling simulation model realizes the simulation analysis of cable voltage loss and temperature field in ultra-deep well, addressing the challenge of prediction deviation caused by ignoring multi-field coupling effect in traditional methods, and provides strong technical support for the design and selection of downhole cable for electric submersible pumps.

     

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