裴学良,李成,曹继飞,等. 基于全尺寸台架实验评价的异形齿优选及应用分析[J]. 石油钻采工艺,2025,47(6):712-719, 756. DOI: 10.13639/j.odpt.202507005
引用本文: 裴学良,李成,曹继飞,等. 基于全尺寸台架实验评价的异形齿优选及应用分析[J]. 石油钻采工艺,2025,47(6):712-719, 756. DOI: 10.13639/j.odpt.202507005
PEI Xueliang, LI Cheng, CAO Jifei, et al. Optimization and application analysis of special-shaped cutters based on full-scale bench experimental assessment[J]. Oil Drilling & Production Technology, 2025, 47(6): 712-719, 756. DOI: 10.13639/j.odpt.202507005
Citation: PEI Xueliang, LI Cheng, CAO Jifei, et al. Optimization and application analysis of special-shaped cutters based on full-scale bench experimental assessment[J]. Oil Drilling & Production Technology, 2025, 47(6): 712-719, 756. DOI: 10.13639/j.odpt.202507005

基于全尺寸台架实验评价的异形齿优选及应用分析

Optimization and application analysis of special-shaped cutters based on full-scale bench experimental assessment

  • 摘要: 异形齿技术能够有效解决深部坚硬地层钻井破岩提速难题,如何优选适用于目标井地层和工况特征的异形齿是该技术的关键所在。建立了一套异形齿优选方法,能够综合考虑异形齿在当前地层和工况下钻进时的攻击性和可靠性,并形成了全尺寸钻头破岩效果室内实验评价方法,结合现场应用验证了异形齿优选结果的有效性。实验结果显示,优化后的PDC钻头在钻进火成岩时切削齿损伤风险大幅降低,斧形齿攻击结构和分散结构的联合作用大幅降低钻头扭矩水平,且在增大钻压的影响下,斧形齿钻头相较于平面齿钻头机械钻速增幅最高达59%。现场应用表明,应用本研究建立的异形齿优选方法优化后的钻头,较同层位前一趟钻,平均机械钻速提高191.43%。该方法能够提高PDC钻头对目标井地层和工况特征的适应能力,为深部坚硬地层钻井破岩提速提供技术支撑。

     

    Abstract: The irregularly shaped cutter technology can effectively address the challenges of rock breaking and rate of penetration (ROP) enhancement in deep hard formations. The key to this technology lies in optimizing the selection of irregularly shaped cutters suitable for the target formation and operational conditions. This paper establishes a comprehensive method for selecting irregularly shaped cutters, which takes into account both the aggressiveness and reliability of the cutters during drilling in specific formations and under specific operational conditions. Additionally, a laboratory evaluation method for full-scale bit rock-breaking effectiveness has been developed, and the validity of the cutter selection results has been verified through field applications. Experimental results show that the optimized PDC bit significantly reduces the risk of cutter damage when drilling igneous rocks. The combined effect of the axe-shaped cutter's aggressive structure and dispersion mechanism substantially lowers the bit torque level, while the ROP increases by up to 59%. Field applications demonstrate that, compared to the last drilling run in the same formation, the bit optimized using the selection method proposed in this study achieved an average ROP improvement of 191.43%. This method enhances the adaptability of PDC bits to the formation and operational characteristics of target wells, providing technical support for improving rock-breaking efficiency and ROP in deep hard formations.

     

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